High-Temperature Sapphire Window

High-Temperature Sapphire Window

High-Temperature Sapphire Window Manufacturer

Thermal Shock Resistant Sapphire Viewport | Furnace & Flame Monitoring Optical Window

Felix Glass supplies custom high-temperature sapphire windows and viewports for industrial furnaces, flame detectors, high-heat process monitoring, plasma chambers and high-temperature sensor systems. Single-crystal sapphire retains outstanding mechanical strength and optical transmission at elevated temperatures, with superior thermal shock resistance compared to many other optical substrates. AR coatings are optional for target wavelength bands.

Felix Glass high temperature sapphire window for furnace viewport, flame monitoring and high heat industrial optical systems

High Temp Sapphire Window | Furnace Viewport
OEM Custom Machining | AR Coating | High Thermal Shock Resistance

Material & Grade Overview

Single-crystal sapphire (Al₂O₃) is the preferred optical substrate for high-temperature viewport applications. It maintains stable performance up to 1700°C, features low thermal expansion, excellent thermal shock resistance, high hardness and chemical inertness. It transmits UV, visible and near/mid-wave infrared up to ~5μm. Compared with fused silica, sapphire offers much higher maximum service temperature and better abrasion resistance. Material substrate does not equal final performance grade. Specify continuous operating temperature, thermal cycling requirements and wavelength for accurate quotation.

Key Specifications & Custom Options

Substrate Material Single Crystal Sapphire (Al₂O₃)
Shape Round window, square / rectangular viewport, plate, disc, custom profile
Size Range Dia 5mm‑300mm, custom thickness, step edge, counterbore & sealing groove
Surface Quality 20‑10 /40‑20 scratch‑dig, customized per customer drawing
Working Wavelength Band 0.2–5.0μm, UV / Vis / NIR / MWIR broadband transmission
Coating Options Uncoated, UV AR, VIS-NIR AR, MWIR AR, high-temperature resistant AR coating
Custom Machining Chamfer, drilling, counterbore, sealing groove, stepped edge, edge polishing
Inspection Interferometer, spectrophotometer, thermal cycling test optional, material certificate available

Manufacturing & Inspection Evidence

ZYGO interferometer inspection for high temperature sapphire window

Interferometer Inspection

Precision polishing for high temperature sapphire viewport

Precision Polishing

Finished high temperature sapphire window for furnace viewport

Finished Sapphire Viewport

All high-temperature sapphire windows are inspected for surface figure, transmission and scratch-dig quality. Thermal cycling validation is available for critical furnace and flame-monitoring applications.

Typical Application

  • Industrial furnace viewports, kiln observation windows and high-temperature chambers
  • Flame detectors, combustion monitoring and pyrometer optical ports
  • Plasma processing, thermal treatment and high-heat industrial sensor systems
  • High-temperature laser, spectroscopic and process analytical instrumentation

Coating Selection Guide

Standard AR coatings boost transmission for visible, NIR or MWIR bands. For high-temperature cycling environments, we apply high-temperature stable AR coatings formulated to resist peeling and shift under heat cycles. Avoid standard low-temperature coatings for furnace service. Learn more about optical coating technology.

Order & Quotation Requirements (Valid RFQ Checklist)

To generate an accurate quotation within 24 hours, please prepare below information:

  • 2D/3D engineering drawing (PDF / STEP / IGES preferred)
  • Continuous operating temperature & thermal cycling requirements
  • Working wavelength, dimension, thickness, sealing groove and edge specs
  • Coating specification, high-temperature stability requirement
  • Quantity: prototype sample / pilot batch / mass‑production volume
Send Drawing For Quote

FAQ Snippets

Sapphire vs fused silica for high temperature viewports?

Sapphire can sustain ~1700°C continuously, higher than fused silica. Sapphire also has better abrasion and thermal shock performance, while fused silica is lower cost for moderate temperature use.

Can high-temperature sapphire window be used for 8–14μm thermal imaging?

No. Sapphire transmission cuts off near 5μm. For 8–14μm LWIR pyrometry or thermal cameras, CVD ZnS is the correct substrate.

Can you machine sealing grooves and counterbores for furnace gaskets?

Yes. We custom machine steps, counterbores and sealing grooves to match your gasket and furnace housing design, with full post-machining optical polishing.

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